Industrial ozonator
Sanitation of water and air in RAS: stable generation of O₃, safe supply to water and complete destruction of residual ozone.
40–500 g O₃/h
corona discharge
CT: 0.1–0.5 mg min/l (guideline)
residue in water: <0.05–0.10 mg/l
- Productivity
- 40–500 g/h
- Type
- corona discharge
- System
- oxygen PSA/LOX + drying
Replace ozonator.jpg in the photo of your node.
Disinfection without chemicals
What does the equipment solve?
- Reduces bacterial/viral load, discolors dissolved organic matter.
- Ozonation of air in premises and sanitary areas (mode with MPC sensors).
- Works in conjunction with a skimmer - accelerates flocculation and foam collection.
- Residual O₃/ORP control, soft thresholds to protect fish and personnel.
Equipment
- Corona discharge generator with modular reactors and VFD cooling fan.
- O₂ source: PSA concentrator (93±3%) or LOX connection; drying to ≤−40…−60 °C tdew.
- Dosing: Venturi injectors/ejectors, mixing tubes or static mixers.
- Contact column with calculated contact time (CT) and drift eliminator.
- Degasser and ozone destroyer (catalytic/activated carbon).
- Sensors: residual O₃ (water), O₃ (air), ORP, flow; emergency ventilation.
- Control panel with event log, interlocks and remote access.
How it works and how safe it is
Principle
Ozone is generated from oxygen, supplied to water through an injector/mixer and contacted in the column. The exhaust gas undergoes degassing and mandatory destruction on the destructor. Level control - by CT (concentration × time) and residue control.
- CT landmark: 0.1–0.5 mg min/l in the circulation tract.
- Residue in water: target <0.05–0.10 mg/L in front of fish pools.
- ORP window: +300…+380 mV in the contact zone (individually by type/salinity).
Security and interlocking
- Two levels of O₃ sensors in the air (warning/alarm), automatic activation of the hood.
- Interlocks: no water flow → stop O₃ supply; no vacuum on venturi → generator stop.
- Destructor with resource indicator; column bypass for service.
- Water circuit materials - PVDF/PVC-U/stainless. AISI 316L; EPDM/PTFE in seals.
- “Night sanitization” mode with a delay in putting into circulation until the balance is reset to zero.
Options and selection
- Generator power: PSA O₂ (economical and autonomous) or LOX (maximum performance); The air feed requires deep drying.
- Feeding scheme: inline injector, contact tower, or skimmer + ozone unit for quick polishing and surfactant removal.
- Selection according to technical specifications: flow rate m³/h, target effect (QMAFAnM/color/turbidity), temperatures, salinity, residual O₃ limits.
- Energy: 8–14 kW at 200–500 g/h (guideline, depends on O₂ feed and cooler).
Options and integration
- Cascade of O₃ sensors (water/air) with verification and calibration.
- Automatic regeneration/replacement of destructor adsorbent.
- SCADA: ORP/O₃/consumption trends, reports and remote notifications.
- Version for sea water, IP54–IP65, outdoor enclosures with heating.