Protein skimmer
Foam fractionation to remove dissolved organic matter (DOC), lipids and fine suspended matter before the biofilter. Reduces turbidity and odors, improves ORP.
- Productivity
- 10–150 m³/h
- Mode
- co-/countercurrent
- Integration
- ozone, coal, degassing
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Crystal water and load reduction
What does the equipment solve?
- Removes hydrophobic DOC fractions and fine suspended matter before the biofilter.
- Reduces the load on nitrification and oxygen consumption in the biophase.
- Increases ORP, reduces odors and water coloration.
- Works as a degasser: removing CO₂ and volatile compounds.
Equipment
- Column made of PP/PVC/stainless steel. with Venturi injectors or sprayers.
- Foam collector with level sensor, automatic draining and washing.
- Inspection windows, inspection hatches, drain taps.
- Control panel: flushing timers, level control, alarms.
- Activated carbon cassette and degassing unit are optional.
How it works
Water and small air bubbles are fed into the column. Proteins and surfactants are adsorbed at the bubble-water interface. The foam rises to the top glass and is removed into the drain. Efficiency depends on bubble size, contact time and air to water ratio.
- The recommended air:water benchmark is from ~1:4 to 1:8 (selected locally).
- Control: foam level, turbidity/color, ORP before/after.
- Maintain a stable fine bubble (injector, spray, needle rotor).
- Co-current: water and air go in the same direction. Compact, easier to strap.
- Countercurrent: air from bottom to top, water from top to bottom - longer contact, higher foam extraction at the same column height.
- For high flow rates - countercurrent or cascading of several columns.
Selection and integration into RAS
- Position: after mechanical filtration (for example, drum) and before the biofilter.
- Sizing: water consumption m³/h, required DOC reduction, column height, air:water, contact time.
- Hydraulics: column resistance, maintenance bypass, foam discharge into the sewer.
- Materials: salt water → PVC/stainless steel AISI316L, ozone resistant gaskets.
Options and integration
- Ozonizer with Venturi injector, degassing and carbon column.
- Backup pump, air reserve, vacuum sensor.
- Remote monitoring, foam level/O₃ leak alarms.
- Activated carbon cassette for gas outlet, washing injectors.
Frequently asked questions
Why is there not enough foam?
Large bubble, low DOC, little air or too high water velocity. Check air:water and injector/spray condition.
When is countercurrent needed?
At high flow rates and increased organic matter, it provides longer contact time at the same column height.