Design, production and launch of turnkey RAS

RAS for giant river prawn

Industrial module with high planting density, stable water parameters and automation. From technical specifications to launch and staff training.

Deadlines
30–90 days
Density
up to 20–25 kg/m³*
Turnkey
Project + commissioning

*Parameter depends on area, aeration, diet and water quality.

RAS for giant river prawn

Key Features

Water parameters

  • Temperature: 27–30 °C
  • Salinity: 10–18‰ (adjustable)
  • Oxygen (DO): ≥ 6 mg/l
  • Ammonium (NH₄⁺/NH₃): < 0.05 mg/l
  • Nitrite (NO₂⁻): < 0.1 mg/l
  • pH: 7.5–8.2

Performance (typical module)

  • Pool volume: 60–120 m³
  • Output: 1.5–3.0 t/cycle
  • Feeding: 3–5 times/day (automated)
  • Energy consumption: 8–15 kW in operation
  • Water exchange: 3–5%/day

Equipment composition

  • Pools made of PP/PE with overflow
  • Drum filter (mechanical)
  • Biofilter (nitrification)
  • Protein skimmer
  • Pump groups and manifolds
  • Ozonizer, UV sterilizer
  • Oxygenator/aeration, compressors
  • Automation panel, sensors (pH/DO/ORP)

Options

  • Biofloc system
  • Salt ion control unit
  • Backup power system
  • Video surveillance and remote monitoring
  • Heat saving and noise insulation

Completion of documents

  • 3D diagram of RAS and pipelines
  • Hydraulic calculation
  • Electrical connection diagram
  • Service regulations
  • Bio-safety instructions

Economics of solution

Typical calculations for a RAS module for Rosenberg shrimp. Values ​​depend on area, planting density and water source.

Productivity
2.2–2.8 t/cycle

typical module 60–120 m³

Cost
from 1,200 ₸/kg

feed+energy+maintenance

Payback
12–18 months

at stable loading

Energy consumption
8–15 kW

in working mode

Costs, months
  • Feed - ≈ 55–65%
  • Electricity - ≈ 15–20%
  • Service - ≈ 10–15%
Revenue, cycle
  • Output: 2.2–2.8 t
  • Average price: by regional market
  • Gross Margin: 40–55%
Notes
  • The exact economics depend on the electricity tariff and feed.
  • We are preparing a detailed calculation after the site brief.
Request an individual estimate

Stages and deadlines

  1. Weeks 1–2
    Design

    Technical specifications, 3D model, hydraulics, specification.

  2. Weeks 2–6
    Production

    Manufacturing of units, panels, assembly.

  3. Weeks 6–8
    Delivery and installation

    Installation of equipment on site.

  4. Weeks 8–10
    Commissioning and training

    Parameter calibration, startup, personnel training.

  5. After launch
    Escort

    Support, regulations, scaling.

FAQ - frequently asked questions

How much area is needed?

For a typical module of 60–120 m³, 120–250 m² will be required, taking into account passages, filtration and shield.

What is the water consumption?

Water exchange is usually 3–5% per day. A salt unit and water preparation are required.

Can it be scaled?

Yes, modules are added sectionally, we lay out pipelines and electrics with a reserve.

What is included in the PNR?

Installation, startup, automation setup, personnel training, package of regulations.

Do you need a calculation for your area and goals?

Describe the tasks - we will offer a configuration, time frame and estimate.